From Fiber to Fashion

The Art and Science of Fabric Production.

A Journey through Fabric Production Techniques

Dyeing

Fabric immersed in dye solution, heated, rinsed, and dried, yielding vibrant colors.

Warping and Weaving

The warp threads are set up vertically while the weft threads are woven horizontally, creating fabric through interlacing.

Processing

The processing stage in fabric production is a crucial step where raw materials are transformed into the desired textile.

Inspection

Systematic examination of fabric rolls or pieces for defects like stains, holes, or irregularities to ensure quality standards are met before further processing or distribution

DYEING

Yarn dyeing is a process of imparting colours to the threads- At Tessitura Monti India our dyeing machines are from Pozzi- Italy and Thies - Germany and have a capacity ranging from 1 cone to 528 cones. Our Library has more than 1500 shades in VAT & Reactive dying and maintain excellent shade continuity and quality consistency of dyed yarn. We use the best of dyes and Chemicals froms pioneer brands like Ricci, Huntsman, CHT, Dyestar etc. Constantly we are developing new shades with AT1, AT2 and beaker dyeing range.

WARPING AND WEAVING

Warping and Weaving Winding machines are from Schlafhorst Autoconer 338 with PROPACK. High quality air splicer installed at Tessitura Monti India gives excellent splice appearance & strength closer to parent yarn. We also use Karl Mayer- Bensize sizing machines, these are German made state of art technology-controlled machines which maintain better control on yarn moisture and stretch. Our weaving facilities, equipped with the Picanol Rapier technology weaving machines, ensure precision, efficiency, and modernity in every weave. The looms are equipped with 8 colour weft insertion, 20 shaft Staubli dobby, some looms are even equipped with 24 shaft dobby and 12 colour weft insertion.

All weaving machines are monitored by Hi - tech “Loom Data” ERP software by Z eta Datatec GMBH Germany. It gives us live analysis of machine as well as operator performance.

PROCESSING

Tessitura Monti is renowned for its unbeatable fabric finish. Our Swiss German and Italian processing machines are at the forefront of our operations making us a specialist in Wash & Wear, Airo and Emery finish, with a particular emphasis on Whites & Blacks.

The highest quality of fabric texture is achieved with this state-of-the-art technology and our specialized processes of Singeing, Desizing, Jigger, Washing Range, Mercerise, Thermex, Stenter, Calander, Sanforise, Emery, and Raising and more ensure we stay above the rest.

INSPECTION

At Tessitura Monti, every yarn & fabric undergoes rigorous testing in our modern labs, maintaining atmospheric conditions as per European standards. With high precision testing equipment, using the best Italian INCAS software for gradation of grey & finish fabric. We ensure the highest quality of yarn to finished fabric.

Our quality testing labs, accredited by Europa lab, are a cut above the rest and our commitment to quality is further highlighted by our continuous efforts to upgrade our quality framework and meet new and challenging quality objectives. Every fabric created here is an artful masterpiece, woven with attention to detail and a commitment to perfection.